Welcome, Guest.
Please login or register.
ETLB Squawk Forums    Building and Flying Related Boards    miniMax, Hi-Max, and AirBike General Discussions  ›  Eros in Thailand Moderators: Administrator Group
Users Browsing Forum
No Members and 10 Guests

Eros in Thailand  This thread currently has 20,298 views. Print
17 Pages « 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 » Recommend Thread
Reto S
May 5, 2016, 1:19pm Report to Moderator
Ace
Posts: 320
Time Online: 13 days 19 hours 26 minutes
Quoted from Seaplane Pirate
Mine are what I would call "highly modified" muktuk's I've reengineered them significantly.  I have a much better (larger) float design for my next plane.   Let me know if I can help you in any way, I build primarily for seaplanes now but my prior boatbuilder skills come in handy.   Incidentally we have looked at moving out your way at some point, it's on the list after Alaska.


There were different sizes available when I ordered and mine are the slightly larger ones.
But first things first: MM completion, reactivation of my license, flying...
The floats are really a future project.

You are sharing the boat builder background with Bruce.
Think twice if you want to live in the heat over here, it's quite unbearable this year, a few days ago we got 125F!!!
I think I would prefer Alaska any time...

Logged Offline
Private Message Reply: 330 - 503
Reto S
May 5, 2016, 1:24pm Report to Moderator
Ace
Posts: 320
Time Online: 13 days 19 hours 26 minutes
The Hirth exhaust system is similar to Rotax 503, therefore I could follow the original MM design for the muffler support...



Attachment: dsc00165a_8204.jpg
Size: 66.97 KB

Attachment: dsc00166a_6147.jpg
Size: 71.35 KB

Logged Offline
Private Message Reply: 331 - 503
Ricardo
May 5, 2016, 2:09pm Report to Moderator

Videos in UTube: ral1951
Ace
Posts: 2,772
Time Online: 75 days 23 hours 15 minutes
What a job!
Any color ideas or design so far?
Logged Offline
Private Message Reply: 332 - 503
Reto S
May 6, 2016, 4:52pm Report to Moderator
Ace
Posts: 320
Time Online: 13 days 19 hours 26 minutes
Quoted from Ricardo
What a job!
Any color ideas or design so far?


That's a difficult question...
I am focusing on building first and there is still a lot of work to do.
My hours go up and up...  
How many hours did it take you?

Logged Offline
Private Message Reply: 333 - 503
bigbrixx1
May 7, 2016, 3:04am Report to Moderator

Ace
Posts: 822
Time Online: 20 days 16 hours
WOW you and Bruce are real artists with this stuff. My guy is structurally sound. But you have a piece of art there! Keep up the great work! Thanks for the pics of your differential braking system!


V-max. Finished. Now in phase one flight
Logged Offline
Private Message Reply: 334 - 503
bigbrixx1
May 7, 2016, 3:05am Report to Moderator

Ace
Posts: 822
Time Online: 20 days 16 hours
WOW you and Bruce are real artists with this stuff. My Vmax  is structurally sound. But you have a piece of art there! Keep up the great work! Thanks for the pics of your differential braking system!


V-max. Finished. Now in phase one flight
Logged Offline
Private Message Reply: 335 - 503
beragoobruce
May 7, 2016, 8:10am Report to Moderator
Built an Eros - now I'm flying it!
Ace
Posts: 1,065
Time Online: 19 days 10 hours 41 minutes
Neat job on the exhaust, Reto. And you have more of it aligned with the airflow than mine.

I have not done any extended runs with the cowl on, so can't report on how this affects temperatures. I would expect them to be a bit high on a static run without the ram effect from passage through the air.

Maybe one day I'll find out.

It will be fun if you can get your plane on floats. Next year's project?
Logged Offline
Private Message Reply: 336 - 503
Ricardo
May 7, 2016, 2:44pm Report to Moderator

Videos in UTube: ral1951
Ace
Posts: 2,772
Time Online: 75 days 23 hours 15 minutes
Quoted from Reto S


That's a difficult question...
I am focusing on building first and there is still a lot of work to do.
My hours go up and up...  
How many hours did it take you?



Too many hours Reto, around 1200! Mainly because I did many short term sessions, it was a waste of time, reviewing the plans, bringing tools to the working table, measuring again, etc, there's no continuity that way.
I built only late at night after work just three times a week, it took me close to seven years to finish the plane. At the end  I didn't bothered to  do a fancy paint job, I just wanted to fly the plane. But I like her color, It looks more like a serious plane, less like a toy.
Anyhow I enjoyed the entire process with the only help from the fellows of this great site.
Logged Offline
Private Message Reply: 337 - 503
Reto S
May 9, 2016, 11:25am Report to Moderator
Ace
Posts: 320
Time Online: 13 days 19 hours 26 minutes
Quoted from bigbrixx1
Thanks for the pics of your differential braking system!


You are most welcome...
I don't want to add up the hours spent in the workshop though...
Do I hear something through the grapevine? Horizon?  
Logged Offline
Private Message Reply: 338 - 503
Reto S
May 9, 2016, 11:32am Report to Moderator
Ace
Posts: 320
Time Online: 13 days 19 hours 26 minutes
Quoted from beragoobruce
Neat job on the exhaust, Reto. And you have more of it aligned with the airflow than mine.

I have not done any extended runs with the cowl on, so can't report on how this affects temperatures. I would expect them to be a bit high on a static run without the ram effect from passage through the air.

Maybe one day I'll find out.

It will be fun if you can get your plane on floats. Next year's project?


I am very happy with the guy who did it. 10 USD is a fair price too.

Bruce, your MZ engine seems less critical regarding air flow. Had to fabricate all kinds of air guides to satisfy factory requirements.

Your big day is coming very soon, don't worry!

Floats would be nice indeed, but scary too...
Logged Offline
Private Message Reply: 339 - 503
Reto S
May 9, 2016, 11:40am Report to Moderator
Ace
Posts: 320
Time Online: 13 days 19 hours 26 minutes
Quoted from Ricardo


Too many hours Reto, around 1200! Mainly because I did many short term sessions, it was a waste of time, reviewing the plans, bringing tools to the working table, measuring again, etc, there's no continuity that way.
I built only late at night after work just three times a week, it took me close to seven years to finish the plane. At the end  I didn't bothered to  do a fancy paint job, I just wanted to fly the plane. But I like her color, It looks more like a serious plane, less like a toy.
Anyhow I enjoyed the entire process with the only help from the fellows of this great site.


I envy you Ricardo. How did you find the energy to do the building next to your work? And 1200 hours is not bad at all! I have seen your videos, your plane looks great! Yup, the forum members are very motivating and helpful, I am always learning new stuff... How many flying hours did you accumulate?
Logged Offline
Private Message Reply: 340 - 503
Reto S
May 9, 2016, 12:02pm Report to Moderator
Ace
Posts: 320
Time Online: 13 days 19 hours 26 minutes
The ss heat shield is done all around the engine bay.

According Hirth technical department, the Hirth engine (covered with cowling) needs careful design of internal airflow.
I spend a few days making all the necessaries guides and ducts. I am very curious if it will work and engine temps will be in limits.

Found lot's of info in the "gascolate or not" thread...



Attachment: dsc00178a_6033.jpg
Size: 62.66 KB

Attachment: dsc00181a_1228.jpg
Size: 73.27 KB

Attachment: dsc00180a_2220.jpg
Size: 49.20 KB

Attachment: dsc00182a_1357.jpg
Size: 54.72 KB

Attachment: dsc00185a_2049.jpg
Size: 72.53 KB

Attachment: dsc00188a_9750.jpg
Size: 62.37 KB

Attachment: dsc00191a_6559.jpg
Size: 45.40 KB

Logged Offline
Private Message Reply: 341 - 503
Reto S
May 9, 2016, 12:06pm Report to Moderator
Ace
Posts: 320
Time Online: 13 days 19 hours 26 minutes
...installed the ACS gascolator in the very front with nothing protruding.
Furthermore the impulse fuel pump is installed.



Attachment: dsc00200a_7181.jpg
Size: 71.83 KB

Attachment: dsc00201a_1631.jpg
Size: 33.73 KB

Attachment: dsc00303_2a_4106.jpg
Size: 53.31 KB

Attachment: dsc00305_2a_184.jpg
Size: 64.94 KB

Logged Offline
Private Message Reply: 342 - 503
aeronut
May 9, 2016, 8:54pm Report to Moderator

blue sky and tail winds to everyone
Ace
Posts: 1,560
Time Online: 28 days 22 hours 31 minutes
Neat installation, the build is progressing very well for you.  


never surrender; never give-up
Logged Offline
Private Message Reply: 343 - 503
beragoobruce
May 10, 2016, 7:40am Report to Moderator
Built an Eros - now I'm flying it!
Ace
Posts: 1,065
Time Online: 19 days 10 hours 41 minutes
Great work on the cooling shrouds, Reto.  My engine is a little different in its cooling air arrangement. I have posted some pix on my thread re cowl mods for cooling that may (or may not!) be of interest regarding cooling air through the Eros cowl.

Neat placement for the gascolator. I guess being very humid where you are that condensation is likely to be a problem.

It can't be long before engine trials: looking forward to hearing how they go.
Logged Offline
Private Message Reply: 344 - 503
Reto S
May 11, 2016, 3:00pm Report to Moderator
Ace
Posts: 320
Time Online: 13 days 19 hours 26 minutes
Quoted from aeronut
Neat installation, the build is progressing very well for you.  


Trying, trying, learning every day...
Reading into the topics of el. system and fuel system arrangement...
Want to keep it simple though...

Lear:
"If it looks good, it will fly good"


Logged Offline
Private Message Reply: 345 - 503
Reto S
May 11, 2016, 3:08pm Report to Moderator
Ace
Posts: 320
Time Online: 13 days 19 hours 26 minutes
Quoted from beragoobruce
Great work on the cooling shrouds, Reto.  My engine is a little different in its cooling air arrangement. I have posted some pix on my thread re cowl mods for cooling that may (or may not!) be of interest regarding cooling air through the Eros cowl.

Neat placement for the gascolator. I guess being very humid where you are that condensation is likely to be a problem.

It can't be long before engine trials: looking forward to hearing how they go.


Hirth went all the way to copy and replace the 503, but with the cooling system design they really did only half of their job. Most Hirth users opt for water cooling.

Yes it can be very humid over here, but it's more the daily range which troubles me. Like now, 15-80% rel. humidity.

Decided today not to run the engine before covering, it was done extensively in the factory. It only took me an hour or so to completely "dismantle" the fuselage.
Logged Offline
Private Message Reply: 346 - 503
Reto S
May 11, 2016, 3:35pm Report to Moderator
Ace
Posts: 320
Time Online: 13 days 19 hours 26 minutes
The landing-gear-side-panel-attachment-clamps seem to work (without drilling into the landing gear).
But then the gear fell off...  
It's easier to work inside the fuselage on the bench (not to lean into the foot well hole and brake the back)...



Attachment: dsc00307_2a_8363.jpg
Size: 67.28 KB

Attachment: dsc00309_2a_6390.jpg
Size: 60.25 KB

Attachment: dsc00313_2a_1564.jpg
Size: 71.65 KB

Attachment: dsc00311_2a_1051.jpg
Size: 46.67 KB

Attachment: dsc00318a_8101.jpg
Size: 41.24 KB

Attachment: dsc00319a_5785.jpg
Size: 60.81 KB

Logged Offline
Private Message Reply: 347 - 503
beragoobruce
May 12, 2016, 5:08am Report to Moderator
Built an Eros - now I'm flying it!
Ace
Posts: 1,065
Time Online: 19 days 10 hours 41 minutes
Do you have toe-in on your landing gear Reto?  Just wondering how typical my gear is, given that the stub axles are 1" too short, & they have distinct toe in.  I hope the suppliers have corrected these mistakes, as they are quite glaring errors.

Your wooden fairings look to be to your usual standards. I just covered mine with cloth on both sides. But I made an aluminium trim piece for both upper & lower sides to fair the legs into the fuselage. Just my obsession with reducing drag!
Logged Offline
Private Message Reply: 348 - 503
Reto S
May 12, 2016, 11:35am Report to Moderator
Ace
Posts: 320
Time Online: 13 days 19 hours 26 minutes
Quoted from beragoobruce
Do you have toe-in on your landing gear Reto?  Just wondering how typical my gear is, given that the stub axles are 1" too short, & they have distinct toe in.  I hope the suppliers have corrected these mistakes, as they are quite glaring errors.

Your wooden fairings look to be to your usual standards. I just covered mine with cloth on both sides. But I made an aluminium trim piece for both upper & lower sides to fair the legs into the fuselage. Just my obsession with reducing drag!


As far as I remember, left side 0 toe, right side slight toe out (with the second landing gear...). I checked quite a while ago though, can re-check in 2 days, because lady "C" sneaked in the workshop for brake-spa treatment... And the previously installed two new kingpin assemblies from MOSS have excessive play, can't believe my luck!

Btw, your obsession is totally Ok with me...  
Logged Offline
Private Message Reply: 349 - 503
Reto S
May 22, 2016, 2:02pm Report to Moderator
Ace
Posts: 320
Time Online: 13 days 19 hours 26 minutes
Flight controls are connected and rudder/tail wheel cables routed under the seat, inside aluminium tubes (not interfering with seatbelt attachment).
Pictures #2 shows 4 additional cable guides required to clear all "obstacles"...



Attachment: dsc00327_2a_6864.jpg
Size: 69.35 KB

Attachment: dsc00329_2a_5227.jpg
Size: 89.96 KB

Logged Offline
Private Message Reply: 350 - 503
Reto S
February 4, 2017, 2:26am Report to Moderator
Ace
Posts: 320
Time Online: 13 days 19 hours 26 minutes
Gents

Belated Happy New Year to all of you.

It has been a while since my last post. Some health issues slowed down progress (again), but inside my workshop-sanctuary there was sanding dust still accumulating almost on a daily basis (rather progressing in baby steps though…).

We had a few cooler, beautiful mornings over here and I am glad to share with you the roll-out of the fully functioning fuselage & empennage. Electrical system checks are done (starter turns, strobe works, Facet fuel pump connected in parallel) and pictures are taken...



Attachment: 33a_4458.jpg
Size: 113.82 KB

Logged Offline
Private Message Reply: 351 - 503
Reto S
February 4, 2017, 2:28am Report to Moderator
Ace
Posts: 320
Time Online: 13 days 19 hours 26 minutes
... The Engine run up was successful, but idle vibrations are still too strong. Harder engine mount rubbers are on the way.

https://www.youtube.com/watch?v=C5KxAuACdHM
https://www.youtube.com/watch?v=M-08BpNc8Co

Since my las post in May 2016 the following progress has been made:

- Sourcing would treatment suitable for Tropics and compatible with West system wood coating
- Installing a hard point at the tail section for lifting purpose and possible float attachment
- Sanding complete fuselage and tail into shape (gussets are finally presentable)
- Application of Tim-bor and West System coating
- Commence with right wing
- Installing a park brake system
- Assembly and completion of fuselage to final functional/running stage
- Growing a beard

The below pictures are taken during the past 8 month and documenting the progress made. It’s certainly worth mentioning that the joy of having reached this stage in the project is kinda overwhelming…

Cheers
Reto
Logged Offline
Private Message Reply: 352 - 503
Reto S
February 4, 2017, 2:37am Report to Moderator
Ace
Posts: 320
Time Online: 13 days 19 hours 26 minutes
Tim-bor, hardpoint, sanding, coating...



Attachment: 3_4618.jpg
Size: 21.84 KB

Attachment: 1_301.jpg
Size: 37.88 KB

Attachment: 2_6966.jpg
Size: 40.70 KB

Attachment: 28_9443.jpg
Size: 68.30 KB

Attachment: 10_1187.jpg
Size: 57.47 KB

Attachment: 30_6087.jpg
Size: 57.89 KB

Attachment: 29_3537.jpg
Size: 47.94 KB

Attachment: 31_4917.jpg
Size: 56.11 KB

Logged Offline
Private Message Reply: 353 - 503
Reto S
February 4, 2017, 2:48am Report to Moderator
Ace
Posts: 320
Time Online: 13 days 19 hours 26 minutes
Start with right wing, park brake, engine install with help...



Attachment: 5_9242.jpg
Size: 58.05 KB

Attachment: 8_7902.jpg
Size: 37.31 KB

Attachment: 9_8640.jpg
Size: 50.91 KB

Attachment: 6_1477.jpg
Size: 60.06 KB

Attachment: 7_5279.jpg
Size: 48.72 KB

Attachment: 13_5438.jpg
Size: 81.26 KB

Attachment: 14_9873.jpg
Size: 48.95 KB

Attachment: 19_8871.jpg
Size: 72.65 KB

Attachment: 22_3031.jpg
Size: 71.13 KB

Attachment: 23_513.jpg
Size: 81.91 KB

Logged Offline
Private Message Reply: 354 - 503
Reto S
February 4, 2017, 2:54am Report to Moderator
Ace
Posts: 320
Time Online: 13 days 19 hours 26 minutes
Electrical & 1000 small jobs...



Attachment: 21_4222.jpg
Size: 75.40 KB

Attachment: 11_5662.jpg
Size: 53.50 KB

Attachment: 12_2310.jpg
Size: 66.19 KB

Attachment: 17_4571.jpg
Size: 59.89 KB

Attachment: 15_9659.jpg
Size: 60.69 KB

Attachment: 16_1235.jpg
Size: 57.10 KB

Attachment: 18_2438.jpg
Size: 59.67 KB

Attachment: 51_5318.jpg
Size: 52.90 KB

Logged Offline
Private Message Reply: 355 - 503
Reto S
February 4, 2017, 3:04am Report to Moderator
Ace
Posts: 320
Time Online: 13 days 19 hours 26 minutes
Instruments, engine, prop, spinner, "shark gills" cowling, trim system, tail passes door...



Attachment: 20_588.jpg
Size: 64.47 KB

Attachment: 52_8914.jpg
Size: 71.02 KB

Attachment: 53_2316.jpg
Size: 62.99 KB

Attachment: 24_1675.jpg
Size: 9.58 KB

Attachment: 25_9779.jpg
Size: 29.10 KB

Attachment: 26_4423.jpg
Size: 57.31 KB

Attachment: 27_3817.jpg
Size: 52.44 KB

Attachment: 32_4554.jpg
Size: 58.46 KB

Logged Offline
Private Message Reply: 356 - 503
Reto S
February 4, 2017, 3:12am Report to Moderator
Ace
Posts: 320
Time Online: 13 days 19 hours 26 minutes
Roll out with beard attached...



Attachment: 45_4202.jpg
Size: 80.78 KB

Attachment: 39_2594.jpg
Size: 72.73 KB

Attachment: 40_2562.jpg
Size: 64.67 KB

Attachment: 41_1206.jpg
Size: 80.33 KB

Attachment: 46_1775.jpg
Size: 62.58 KB

Attachment: 47_8954.jpg
Size: 50.70 KB

Attachment: 48_1509.jpg
Size: 70.55 KB

Attachment: 49_6158.jpg
Size: 76.66 KB

Attachment: 50_7376.jpg
Size: 81.32 KB

Attachment: 44_3082.jpg
Size: 66.74 KB

Attachment: 35_3946.jpg
Size: 59.67 KB

Attachment: 38_1379.jpg
Size: 66.34 KB

Attachment: 37_6599.jpg
Size: 37.96 KB

Attachment: 36_7410.jpg
Size: 42.11 KB

Attachment: 42_4708.jpg
Size: 61.12 KB

Attachment: 43_5576.jpg
Size: 44.15 KB

Logged Offline
Private Message Reply: 357 - 503
Dick Rake
February 4, 2017, 4:30am Report to Moderator

Home phone 602-999-3715/Mini-max with Hirth 2704
Ace
Posts: 755
Time Online: 40 days 13 hours 26 minutes
Reto,
Your workmanship is outstanding. Once you get the airplane complete and fully assembled  the vibration and shaking you have now will be reduced because of the extra mass of the wings. Looking forward to seeing the finished airplane.
Dick
Logged Offline
Private Message Reply: 358 - 503
aeronut
February 4, 2017, 12:29pm Report to Moderator

blue sky and tail winds to everyone
Ace
Posts: 1,560
Time Online: 28 days 22 hours 31 minutes
WOW that is very impressive. Lots of planning of systems! With great execution on the build. Going to be a fantastic airplane.


never surrender; never give-up
Logged Offline
Private Message Reply: 359 - 503
17 Pages « 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 » Recommend Thread
Print


Thread Rating
There is currently no rating for this thread
 

Click here for The photo of the Moment